A six-module platform connecting operators, supervisors, technicians and plant heads on a single source of truth — capturing every cycle, scrap event and downtime minute as it happens.
Manual logbooks, missed handovers and verbal escalations create a measurement gap. By the end of the month, the production report doesn't match what actually happened on the floor.
Small stoppages — material wait, tool change, operator break — quietly compound across a shift.
Without per-shift logging, root-cause meetings become guesswork. Quality cannot improve what it can't see.
"Find Ramesh" — hunt for the right number, explain the problem, hope they're free. Token-based push is seconds.
Excel reconciliation between supervisors, quality and stores delays decisions from "live" to "post-mortem".
The shop floor knows what happened. The MIS report shows what got typed in. Closing that gap is worth more than any new machine investment.
— Plant Head, Tier-1 Auto Component Manufacturer, PuneEach user gets a tool built for their hands and their context — not a re-skin of someone else's. Data flows up automatically; decisions flow back down in real time.
Face-recognition login, pre-shift checklist, work-order list, 2-hour interval production logging with scrap and downtime entry.
Live machine grid, approval queue for downtime and scrap, operator timeline, drag-and-drop shift assignment that publishes to the gate display.
Multi-plant OEE dials, machine performance leaderboard, scrap & downtime analytics, role-based user management, audit log.
Push-to-mobile breakdown tokens with photo notes, status timeline, and downstream notification back to operator and supervisor.
High-contrast TV board for shop-floor entry — operator photos, line status, KPI strip, announcement ticker, shift handover view.
Multi-role login (Admin / Supervisor / Operator / Technician), face-recognition for line-side, password reset and unified audit log.
Average results across discrete and process manufacturers in Maharashtra and Gujarat, year-over-year, after a 90-day stabilization period.
Average OEE lift in the first 90 days of full rollout. Driven primarily by visibility into previously un-recorded micro-stoppages and material-wait time. The system pays for itself before the next budget cycle.
Per-shift scrap is logged with reason codes, making root-cause review actionable instead of anecdotal.
Push-to-mobile breakdown tokens reach the right technician in seconds, not phone calls.
Auto-prepared handover board replaces manual whiteboard reconciliation between outgoing and incoming supervisors.
Plant head sees today's OEE, scrap and machine flags update live across all plants on a single console.
Cloud-hosted with on-premise option, integrates with the systems your plant already runs. No rip-and-replace.
Single-plant pilot. Multi-plant rollout adds 2–3 weeks per additional site once the master config is locked.
On-site walk-through with plant head and supervisors. Machine inventory, shift patterns, scrap reason codes, and existing system audit.
Plant, line, machine and operator masters loaded. Role permissions defined. Network and tablet hardware provisioning.
SAP / ERP work-order feed configured. Existing 90-day production data imported as baseline. PLC integration where required.
2-day classroom + on-floor training in Hindi/Marathi. Train-the-trainer programme for super-users in each shift.
Single line live with daily data review. Tablets, gate display and technician mobile in production. On-site Binyuga support.
All lines live. Daily standups with plant head review. Hand-off to in-house IT with 30-day on-call support included.
No per-user surcharges, no scrap-record-volume meters. Pick the tier that matches your plant size; we'll quote your exact rollout in writing.
Reach out and we'll schedule a 30-minute walkthrough tailored to your plant — including a live prototype tour, your specific scenarios, and a written proposal within five working days.
sales@binyuga.com
+91 80103 82391
Binyuga OPC Pvt Ltd
30-minute walkthrough. Real prototype. No slides, no fluff.