Production Management System

Real-time floor visibility for India's manufacturing leaders.

Binyuga PMS connects operators, supervisors, technicians and plant heads on one platform — capturing every cycle, scrap event and downtime minute as it happens, on the shop floor.

6Roles in one platform
2 hrHour interval cadence
3Languages supported
A. Jadhav
Operator · CNC-03
Login
OEE
82.4
Output
1,284
Scrap
2.1%
CNC-0198.2%
CNC-0381.4%
VMC-0494.7%
EDM-0242.1%
LATHE-0596.8%
Six modules. One source of truth.

Built for every role on the floor.

From the operator scanning in for shift to the plant head reviewing OEE — each user gets a workflow designed for their hands, not adapted from someone else's.

Operator Tablet

Face-recognition login, pre-shift checklist, work-order list, 2-hour interval production logging with scrap and downtime entry.

Tablet · Hindi/MarathiLogin → Orders → Dashboard

Supervisor Console

Live machine grid, approval queue for downtime and scrap, operator timeline, drag-and-drop shift assignment that publishes to the gate.

DesktopOverview → Approvals → Logs → Shifts

Admin Console

Multi-plant OEE dials, machine performance leaderboard, scrap & downtime analytics, role-based user management.

DesktopPlants → Machines → Reports → Users

Technician Mobile

Push-to-mobile breakdown tokens with photo notes, status timeline, and downstream notification back to operator and supervisor.

Mobile · PushNotify → Accept → Resolve

Gate Display

High-contrast TV board for shop-floor entry — operator photos, line status, KPI strip, announcements, shift handover.

TV / KioskLive board → Handover

Auth & Access

Multi-role login (Admin / Supervisor / Operator / Technician), face-recognition for line-side, password reset and audit log.

Across allLogin → Role → Module
Outcomes that pay back the system

What our customers measure after rollout.

Numbers from real deployments at Indian discrete and process manufacturers, year-over-year.

+18%

OEE improvement

Average lift across plants in 90 days, driven by fewer un-recorded downtime events.

−32%

Scrap variance

Per-shift scrap is logged with reason codes, making root-cause review actionable.

−47%

MTTR for breakdowns

Push-to-mobile tokens reach the right technician in seconds, not phone calls.

Faster shift handover

Auto-prepared handover board replaces manual whiteboard reconciliation.

How it works

From shift start to shift end — every minute, accounted for.

Operators log production at fixed 2-hour intervals. Exceptions flow upstream automatically; supervisors approve, technicians fix, admins see the rolled-up picture.

1

Operator scans in

Face-recognition login, pre-shift checklist auto-routes to supervisor inbox.

2

Production logged at intervals

Every 2 hours, the operator confirms count, scrap and any stoppages directly from the tablet.

3

Exceptions escalate

Downtime over threshold creates a technician token and a supervisor approval — instantly.

4

Plant gets the rolled-up view

Admin sees OEE, scrap and machine flags update live across plants on one console.

01
Operator captures cycle
02
Supervisor approves
03
Technician resolves token
04
Admin sees rolled-up KPIs
Try before you buy

Click through the working prototype.

Every screen below is a real, interactive prototype — type in production counts, file a downtime, watch it appear in the supervisor queue, approve it, and see the operator screen update.

Open the full prototype →

Ready to see Binyuga PMS on your shop floor?

Book a 30-minute walkthrough with our team or download the brochure.